|
Materials
|
base materials
|
RCC (65T & 100T), LDPP (IT-180A 1037 and 1086), and ordinary PP 106 and 1080
|
|
High Tg FR-4 (halogen-free)
|
Shengyi S1165, Kingboard HF-170
|
|
Standard Tg FR-4 (halogen-free)
|
Shengyi S1155, KB-6165G
|
|
High CTI
|
Shengyi S1600L, KB6165GC, KB-6169GT
|
|
High Tg FR-4
|
FR408, FR408HR, IS410, FR406, GETEK, PCL-370HR; S1000-2, S1000-2M, IT180A,
IT-150DA; N4000-13, N4000-13EP, N4000-13SI, N4000-13EP SI; Megtron4, Megtron
6/7/8 (Panasonic); EM-827(Taikwang);GA-170 (Macro N); NP-180 (Nan Ya); TU-752, TU-662(TUC);
|
|
Standard FR-4
|
Shengyi S1141,S1000H\ ITEQ IT158\Kingboard KB-6160, KB-6165
|
|
Structure Type
|
Standard Structures
|
Backplane, Multilayer buried and blind vias, Embedded/buried copper coin, Heavy
copper power supply, Back drilling, Stepped slot, Edge plating,
Countersinks/Counterbores, POFV, Z-axis milling, Press-fit hole, Stepped board
|
|
Blind/Buried Via Board Types
|
Pressing the same surface ≤ 3 times
|
|
Surface Finish
|
Surface Finish type
|
HASL with lead , HASL lead free ,Plated Ni/Au (Base Copper Thickness ≤2 oz),ENIG, Immersion Tin, Immersion Silver(Ag), OSP, Hard Gold,Plated Soft Gold, ENIG + OSP, ENEPIG, EPIG
|
|
HASL
|
0.4 µm leaded HASL on large solder pads, 1.5 µm HASL lead-free on large solder pads
|
|
ENIG
|
Nickel thickness: 3-8µm; Gold thickness: 0.025-0.075µm
|
|
Immersion Tin
|
0.8-1.5um
|
|
Immersion Silver
|
0.1-0.4um
|
|
OSP
|
0.2-0.4um
|
|
Hard Gold(with cobalt)
|
0.05-4.0um
|
|
Plated Soft Gold
|
0.05-2.0um
|
|
ENEPIG
|
Nickel: 3-8µm; Palladium: 0.05-0.15µm; Gold: 0.05-0.1µm
|
|
EPIG
|
Palladium: 0.05-0.15µm; Gold: 0.05-0.1µm
|
|
Solder mask thickness
|
Carbon Mask
|
8-20um
|
|
Solder Mask
|
10-18um (copper surface capping ink), 5-8um (via capping ink), ≥5um at circuit
corners (one-time printing, copper thickness below 48um)
|
|
Blue Tape
|
8-20um
|
|
通常穴
|
Mechanical hole diameter (finished)
|
0.125-6.5mm (corresponding drill bit diameter is 0.15-6.5mm)
|
|
A. PTFE material and mixing process: minimum finished hole diameter 0.2mm
(corresponding drill bit 0.25mm)
|
|
B. Mechanically buried blind hole diameter ≤ 0.30mm (corresponding drill bit ≤
0.40mm)
|
|
C. The diameter of vias for solder mask plugging shall be ≤ 0.55 mm
(corresponding to a 0.6 mm drill bit).
|
|
D. Minimum hole diameter: 0.35mm (corresponding to a 0.4mm drill bit)
|
|
E. Minimum finished metallized Half-cut Holes diameter: 0.30mm (corresponding to
a 0.35mm drill bit)
|
|
Track/Spacing for PTH Layer
|
3/3 mil (line to line); 3/3 mil (line to pad, pad to pad)
|
|
Lamination Cycles for PTH Layer
|
≤3 times
|
|
Drill-to-Board Thickness Ratio
|
Maximum thickness-to-diameter ratio for plated through-hole (PTH): 20:1 (when
the cutter diameter is greater than 0.15mm)
|
|
Hole Position Tolerance (vs CAD Data)
|
±2.5mil
|
|
PTH Hole Diameter Tolerance
|
±3mil
|
|
Press-fit Hole Diameter
|
±2mil
|
|
NPTH Hole Diameter Tolerance
|
±2mil (limits +0/-2mil or +2/-0mil)
|
|
Finished Resin-Filled Hole Size
|
0.1-0.9mm (corresponding to a drilling depth of 0.15-1.0mm)
|
|
Maximum Through-hole Aspect Ratio(Plate thickness/Drilling)
|
20:01
|
|
Track/Spacing of Resin-Filled Hole
|
3/4 mil (line to line); 3/3.5 mil (line to pad, pad to pad)
|
|
Maximum Aspect Ratio of Resin-Filled Hole(Plate thickness/Drilling)
|
20:01
|
|
Max Depth-to-Diameter Ratio (Blind Hole, Mechanical Drill)
|
1.3:1 (aperture ≤ 0.20 mm), 1.15:1 (aperture ≥ 0.25 mm)
|
|
Minimum Depth for Mechanical Back Drill
|
0.1mm
|
|
Back Drill Hole Diameter
|
0.4-6.5mm
|
|
バックドリル
|
Interlayer Dielectric Thickness for Back Drilling
|
≥0.15mm
|
|
Back drill depth accuracy tolerance
|
±0.075mm
|
|
Irregularly-shaped hole
|
Knife shape
|
Special cutting tools: 82°, 90°, 120°, 135° (tapered hole drill bit diameter
range 0.3-10mm)
|
|
Tapered / Step Hole Angle & Diameter
|
Standard cutting tools: Angle 130° (drill diameter ≤ 3.175mm), 165° (drill
diameter 3.175-6.3mm)
|
|
Step / Tapered Hole Angle Tolerance
|
±10°
|
|
Step / Tapered Hole Opening Diameter Tolerance
|
±0.15mm
|
|
Step / Tapered Hole Depth Tolerance
|
±0.10mm
|
|
Irregular Slot Tolerance (Routing)
|
±0.10mm
|
|
Controlled Depth Routing Accuracy (NPTH)
|
±0.10mm
|
|
Minimum Tolerance for Drilled Slots
|
NPTH slot: when slot length/width ≥2, tolerance ±0.05 mm (both length & width);
|
|
PTH slot: when slot length/width ≥2, tolerance ±0.075 mm; when 1.5 ≤ slot
length/width <2, tolerance ±0.10 mm
|
|
Minimum Tolerance for Routed Slots
|
NPTH: ±0.10 mm (slot width & length); PTH: ±0.13 mm (slot width & length)
|
|
Minimum Pad Size (Inner / Outer Layers) for Laser Vias
|
10 mil (for 4 mil laser via), 11 mil (for 5 mil laser via)
|
|
Minimum Pad Size (Inner / Outer Layers) for Mechanical Vias
|
14 mil (for 8 mil drill)
|
|
Pad (Annular Ring)
|
Minimum BGA Pad Diameter
|
6mil
|
|
Pad Diameter Tolerance
|
±0.05mm
|
|
Trace Width/Spacing
|
Inner layer
|
1/3oz, 1/2oz: 2.5/3.0 mil
|
|
1oz: 3/4 mil
|
|
2oz: 4/5 mil
|
|
3oz: 5/8 mil
|
|
4oz: 6.5/11 mil
|
|
5oz: 7/13.5 mil
|
|
6oz: 8/15.5 mil
|
|
7oz: 9/18 mil
|
|
8oz: 10/21mil
|
|
outer layer
|
1/3 oz: 2.5/3 mil
|
|
1/2 oz: 3.0/3.0 mil
|
|
1oz: 3.5/3.5 mil
|
|
2oz: 6/7 mil
|
|
3oz: 7/10 mil
|
|
4oz: 8/13 mil
|
|
5oz: 9/15.5 mil
|
|
6oz: 10/18.5 mil
|
|
7oz: 11/22 mil
|
|
8oz: 12/26 mil
|
|
Spacing Design
|
Minimum Distance from Mechanical Drill to Conductor (Non Blind/Buried Via &
1st-order Laser HDI)
|
5.5mil (≤8 layers), 6.5mil (10-14 layers), 7mil (>14 layers)
|
|
Minimum Distance from Routed Board Edge to Outer Layer Trace (No Copper
Exposure)
|
8mil
|
|
V-CUT Center Line(No Exposed Copper) to Inner/Outer Layer Circuit (H = Board
Thickness)
|
1.0< H ≤1.6mm:0.36mm(20°),0.4mm(30°),0.5mm(45°)
|
|
1.6< H ≤2.4mm:0.42mm(20°),0.51mm(30°),0.64mm(45°)
|
|
2.4≤H ≤3.0mm:0.47mm(20°),0.59mm(30°),0.77mm(45°)
|
|
Minimum Inner Layer Isolation Strip Width
|
8mil
|
|
Minimum Distance from Routed Board Edge to Inner Layer Trace (No Copper
Exposure)
|
10mil
|
|
Minimum Distance from Gold Finger Chamfer to TAB
|
6mm
|
|
Minimum Spacing between Vias of Same Net
|
6mil (through hole), 8mil (mechanical blind via)
|
|
Minimum Spacing between Vias of Different Nets
|
12mil
|
|
Minimum Pad Spacing (ENEPIG)
|
3.5mil (corresponding to base copper of 12um and 18um)
|
|
Minimum Spacing Between Gold Fingers
|
5mil
|
|
Minimum Spacing for HASL Pads (Without Solder Mask)
|
7mil (10mil isolation between large copper pads)
|
|
Minimum Clearance Between Blue Tape and Pads
|
14mil
|
|
Minimum Clearance Between Silkscreen and Pads
|
5mil (silk screen printing), 4mil (printing process)
|
|
Minimum Clearance Between Carbon Ink Areas
|
13mil
|
|
Embedded / Buried Copper Block PCB Design
|
Copper block size
|
3*3mm-70*80mm
|
|
Copper Block Height Tolerance
|
±25um
|
|
Distance from copper block to hole wall
|
≥12mil
|
|
Buried/Blind Copper Block Thickness
|
0.3-3.0mm
|
|
High-precision PCB Basic Parameters
|
Minimum thickness of inner layer
|
0.05mm (non-buried blind hole plate), 0.13mm (buried blind hole drilling)
|
|
Layer Count
|
1-40 Layers
|
|
Board thickness
|
0.2-7.0mm
|
|
Minimum finished product size
|
2*2mm
|
|
Maximum finished product size
|
600*500mm (based on plate thickness)
|
|
Interlayer alignment
|
≤4mil (8 floors or less)
|
|
Board thickness tolerance
|
Board thickness≤1.0mm:±0.1mm
|
|
Forming Design Parameters
|
Impedance tolerance
|
Single-ended: ±5Ω; Differential: ±5Ω
|
|
Outline Dimension Tolerance
|
±0.05mm
|
|
Outline Position Tolerance
|
0.075mm
|
|
Maximum Warpage Capability
|
0.50%
|
|
Maximum Finished Copper Thickness (Inner/Outer Layers)
|
Inner layer: 10oz; Outer layer: 20oz
|
|
Minimum Insulation Thickness
|
2mil
|
|
Minimum Silkscreen Tracking & Height
|
4 mil width / 23 mil height (12 μm, 18 μm base copper)
|
|
Minimum Internal Corner Radius
|
5 mil width / 30 mil height (35 μm base copper)
|
|
V-CUT Angle Tolerance
|
6 mil width / 45 mil height (70 μm base copper)
|
|
V-CUT symmetry tolerance
|
0.3mm
|
|
V-CUT residual thickness tolerance
|
±5°
|
|
V-CUT board thickness
|
±4mil
|
|
PCB Forming Method
|
±4mil
|
|
Gold finger chamfer angle tolerance
|
For substrates with a thickness (excluding outer copper) ≥ 0.4mm, the finished
board thickness ≤ 3.2mm. For substrates with a thickness ≤ 0.6mm, single-sided
V-cut is preferred.
|
|
Gold finger chamfer thickness tolerance
|
Milling the outline; V-cut; bridging; stamp perforation
|
|
Solder Mask Design Parameters
|
Minimum Solder Mask Bridge Width
|
Base copper ≤1 oz: 4 mil (green), 5 mil (other colors), 6 mil (over large copper
areas)
|
|
Base copper 2-4 oz: 20 mil
|
|
Minimum Solder Mask Opening (Single Side)
|
2 mil (local minimum 1.5 mil allowed)
|
|
Minimum Distance from Solder Mask Opening to Trace
|
3 mil
|
|
Minimum Solder Mask Clearance to Non-Plated Hole
|
6 mil
|
|
Solder Mask Colors
|
Green, Red, Yellow, White, Black, Blue, Purple, Matte Green, Matte Black, None
|
|
Silkscreen Colors
|
White, Black, Yellow, None
|
|
Test parameters
|
Minimum Continuity Test Resistance
|
10Ω (Four-wire test: 0.3mΩ)
|
|
Maximum Insulation Resistance
|
100 MΩ
|
|
Maximum test voltage
|
300V
|